E, U, UI Laminations assemblies

Custom example
High Power
  • Up to 200 kVA
  • Up to 200°C
  • Up to 500 kg
  • Optimized design to cost: copper or aluminum conductor (Weight vs Cost)
  • Easy to mount: turnkey solution including: winding + mechanics + multiple connections (bus bar, cable lug, terminal block, connector)
  • Operating Temp
0°C ~ 200°C
  • Height
1025mm
  • Frequency
50Hz ~ 60Hz
  • Power
6kW ~ 115kW

Different solutions for assembling EI & UI SiFe laminated to meet the power requirements for transformers and chokes. Possibility of integrating filtering.

Compliance and certifications
certification
Custom Qualification Plan
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Frequently Asked Questions

Find answers to the most frequently asked questions about our products and services.
What is a transformer ?

A transformer’s function is to change the entry current/voltage level to another level while keeping the same power.

Electrical Functions

  • Voltage transformation : V1 → V2 
  • Isolation
  • Measurement

 

Example : 

SMPS Transformers : Flyback, Forward, Push Pull, Half Bridge, Full Bridge, Dual Active Bridge, LLC transformers.
Pulse Transformers

  • Gate Drive Transformers
  • Data Bus 1553

     

Current  Transformers

Multi Pulse Transformer for “400Hz” Power Supply 
50/60 Hz Transformer for Niche Markets
 

Magnetics : How Exxelia supports the key processes ?

Cleaning procedure 

The cleaning of the PCB boards is evolving from solvent (as isopropylic alcohol,...) to highly alkaline water based cleaning medium. EXXELIA has performed an extensive study to offer robust technologies to withstand these current cleaning processes. The qualification procedure has included thermal shock, burn in and mechanical testings. EXXELIA has defined gluing, marking, varnishing processes that allow the products to go through more than 5 cleaning cycles and operating up to 180°C. 

Processes compliant to ESA and NASA outgassing standards have also been defined for products specified up to 140°C. 

 

Wire integrity 

EXXELIA has qualified specific processes to ensure wire integrity for better insulation. The wire undergoes mechanical, chemical and thermal stresses during the winding and cabling process steps. EXXELIA has set up a dedicated process to reduce the impact of these manufacturing steps and improve the overall reliability of the wires and products. 

 

Finishing 

EXXELIA offers several types of components: Surface Mounted Device, Through Hole or lead terminations products, system integrated components. 

 

Packaging 

Products are available on trays and, upon request, on reels for easy pick and place, ESD compliant EXXELIA products offer components compliant to IPC/JEDEC standard J-STD- 020 with TP = 260°C and tP = 30 seconds. 

Are Exxelia's magnetic components compliant with industry standards?

Yes, Exxelia's magnetic components are designed and manufactured to meet or exceed industry standards and certifications, including RoHS, REACH, and MIL-STD.

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