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Exxelia's Smart Magnetic: Breakthrough technology for more compact and powerful converters

The solutions provided by Exxelia's Smart Magnetic project are revolutionizing the field of electrical converters by offering unparalleled performance in terms of power density.

Smart Magnetics Exxelia

This advance makes it possible to design more compact, lighter converters. However, the advantages of this technology are not limited to these fundamental aspects. In this article, we will explore in detail the multiple functional, economic and environmental benefits offered by Exxelia's Smart Magnetic technology.

 

Functional advantages for increased reliability:

The Smart Magnetics project makes it possible in particular to optimize the Dual Active Bridge topology which requires the combination of a transformer and a choke.

The Dual Active Bridge converter is a technology that is becoming widespread because it allows bidirectional power transmission. This meets the challenges of electrical systems (recovery + supply of energy),

Integrating the Dual Active Bridge (DAB) transformer and choke into a single component has significant functional advantages. Unlike assembling two separate components, using an integrated component eliminates interconnections. The repeatability and reproducibility of the processes guarantee perfect control of the electrical characteristics, and ensure optimum performance of the converter. In addition, this consolidation reduces the number of components required, which improves the reliability of the final product.

 

Rationalization of the value chain for optimized production costs:

The Smart Magnetic project also contributes to improving the value chain through effective streamlining. By replacing two distinct components with a single component, the management of the components of the circuit is simplified. From the customer's point of view, there is only one product to supply, one product to integrate/assemble in the system. These simplifications result in high added value and increased competitiveness on the market.

 

Contribution to a more environmentally friendly industry:

By adopting Smart Magnetic solutions, the benefits go beyond simply improving energy efficiency. This innovation also reduces the consumption of raw materials by using less material in the Smart Magnetic component compared to standard formats requiring two separate components. As a result, this technology contributes to the preservation of natural resources. In addition, Smart Magnetic responds to the challenges posed by the electrification of vehicles, whether in air, land or sea transport, by promoting the deployment of solutions that are less dependent on fossil fuels.

 

Various applications:

The versatility of Smart Magnetic solutions makes it suitable for many applications. For example, it can be used as a bi-directional converter between batteries and circuits, for power applications or even in resonant converter topologies. It is also useful in applications requiring high current and in Multi-output flyback converters. This diverse range of applications testifies to the flexibility of the Smart Magnetic project.

 

A project ? Do not hesitate to contact us.

 

 

Published on 24 Jul 2023 by Stephane PERES

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For more than 25 years, leading sensor manufacturers have turned to Exxelia Ohmcraft to provide small-form-factor, ultra-low-noise surface mount resistors to be used in a variety of critical sensor applications. In these applications, Exxelia Ohmcraft’s resistors enable designers to miniaturize the sensor’s footprint or accommodate multiple sensors in close proximity to each other—all while increasing accuracy of the end products. Resistors have a certain amount of electrical noise that is inherent in their construction, and the higher the noise, the more distorted the signal can become. Exxelia Ohmcraft’s high-resistance, low-noise chip resistors provide clearer signals to the sensor electronics, thereby improving their accuracy. To ensure requirements are met for specialty sensors such as those used to measure acceleration, velocity, or vibration, Exxelia Ohmcraft works closely with design engineers, who appreciate the combination of high performance, reliability, and small form factor that the company can provide. “Finding resistors that check all of these boxes can be a challenge for sensor designers. At Exxelia Ohmcraft, our understanding of these requirements allows us to provide the highest performing solution at the lowest possible cost,” said Eric Van Wormer, Vice President of Exxelia Ohmcraft. "In sensor electronics, it can be difficult to distinguish the signal one is trying to measure from the noise of the surrounding environment, but our low-noise resistors ensure that the signal quality is maximized.” Exxelia Ohmcraft’s technology utilizes the proprietary Micropen electronic printing system to “print” precise, narrow, serpentine lines with resistive ink on a ceramic substrate, producing higher performance resistors over a wider range of values on a smaller surface area than is possible with conventional film resistor technology.

SOLIDARITY UKRAINE BY EXXELIA

Since the beginning of the war, we have been acting to provide humanitarian aid and support to refugees. To this end, the various Exxelia sites have collected first aid hygiene and care products, as well as dry food. The donations are now being sent to the city halls of the different Exxelia sites, or directly to local associations.   Thank you to all #TeamExxelia for their support towards the Ukrainian people.
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