Exxelia revolutionary MML™ ultra-high energy density Film Capacitors

Exxelia, a leading manufacturer of ruggedized passive components and sub-systems dedicated to demanding markets, today introduced Miniature Micro-Layer™ (MML™) capacitors, a breakthrough technology that allows tremendous size and weight reduction thanks to an unrivaled energy density.


MML™ is a revolutionary new technology that provides the highest capacitance per volume in film capacitors available on the market. 

MML™ ultra-high energy density Film Capacitors

 

Why is it a game changer? Because an unparalleled energy density of 400 J/dm3 allows for a tremendous reduction in size and weight compared to traditional Polypropylene or Polyester dielectrics, together with an increased operating temperature up to 140 °C and transient voltage protection.

 

Besides, MML™ capacitors offer a large flexibility in design, easily allowing low profile configurations.

Several studies have been conducted on actual cases of controls and DC-Links functions for aircraft applications. All have shown about 50% reduction in size and weight compared to other film technologies. 

The comparative picture with MLCC is even more flattering, as it demonstrates between 70% to 90% reduction in weight, while showing no capacitance derating with voltage applied and a low drift < 5% through the temperature range. Applications using clusters of stacked MLCCs can now be replaced by a single MML™ unit of similar size, with all the increased reliability that film dielectric offers.

With such outstanding properties, Exxelia new MML™ capacitors are perfectly suitable for power supplies, DC-links, AC/DC/AC power converters, charge/discharge or power generation functions of commercial/military aircraft, satellite platforms and payloads, launchers, defibrillators, downhole tools and any applications of confined electronics.

Samples are readily available on request.

Features & Benefits :

  • Miniaturization of the function : Up to 50% size reduction vs other film technologies ; matching footprint with stacked MLCC
  • Lightweight : 50% lighter vs other film technologies ; 80 to 90% lighter than ceramic
  • No capacitance derating in voltage, stable in temperature (<5% drift through the temperature range)
  • Capacitance from 1μF to 1000μF 
  • Voltages from 50V to 1000V 
  • Operating Temperature -55 °C to +140 °C
  • Highly customizable

Published on 28 Oct 2021 by Stéphane PERES

Exxelia at SIAE 2023 (Paris Air Show)

As an expert in high reliability products in a wide range of fields, Exxelia will be exhibiting its products this year.   On its "Embedded Products" cluster, bringing together components that can be mounted on a satellite or aircraft, Exxelia will be presenting two innovations that are particularly well suited to the challenges of the aviation of the future and the objectives of decarbonisation of the air. Its latest film capacitor innovation called MML™ (named after its "Miniature Micro-Layer" dielectric) shows an energy density up to 4 times higher than other film dielectrics. MML® technology makes power capacitors smaller, lighter and compatible with higher temperatures, and is therefore particularly suitable for DC-Link, decoupling & charge-discharge applications.   Alongside MML™ components, Exxelia will also be exhibiting the latest innovations in magnetic components, saving up to 40% in weight and 20% in volume while dissipating more power, some of which have been designed for eVTOL applications, as well as the CCM & Dual Active Bridge multi-output transformers.   Come and discover the latest innovations from Exxelia at our booth during the event. We have a range of high-quality products (Capacitors, Filters, Magnetics, Materials & Tuning Components, Position Sensors, Ohmcraft Resistors, Slip Rings & Rotary Joints) designed to meet the needs of your industry. We can&#39;t wait to show you how our solutions can improve your projects and increase your efficiency.   Don&#39;t miss the opportunity to meet our team of experts and find out how we can help you achieve your goals. Join us at our booth for an enlightening experience.