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I.A et Exxelia

Oui, vous lisez bien, chez Exxelia nous exploitons l’IA : l’intelligence artificielle. L’industrie 4.0 a pour vertu de supporter le quotidien des opérateurs et opératrices, ainsi que de l’ensemble des métiers où le numérique apporte un plus.

Oui, vous lisez bien, chez Exxelia nous exploitons l’IA : l’intelligence artificielle.

 

L’histoire commence par une rencontre, sur le site de Marmoutier au sein de l’atelier Films en avril dernier. Automi, jeune start-up française, vient en visite pour explorer les possibilités d’application de contrôles visuels supportés par une IA. L’application est identifiée rapidement, le contrôle par Rayon X des pièces en vue de détecter les éclats de métal. L’équipe projet est constituée par Mireille et Florian qui, accompagnés de Galem et Leopold d’Automi, ont à charge de tester la technologie et de l’adapter au sein de l’atelier. 

 

Plusieurs objectifs sont fixés :

  • supprimer les aller-retours “d’identification des éclats” - “retouches” en vue de fabriquer les bonnes pièces du premier coup ;
  • robustifier le temps de passage, fiabilisant ainsi l’OTD ;
  • faciliter le travail des opérateurs et opératrices en leur donnant accès à des images mettant en lumière les défauts constatés.

 

Tout d’abord, il faut entraîner l’IA à détecter les défauts. La force d’Automi, peu d'images sont nécessaires pour entraîner l’IA, c’est donc très rapidement que les équipes d’Exxelia et d’Automi se mettent en marche en suivant le processus d'entraînement / validation / déploiement prévu. 

Dès le mois de mai, les premiers essais sont conduits sur le terrain. Les images sont là et la détection s’opère. L’IA apprend au quotidien par les corrections effectuées par l’équipe projet en cas d’erreur. 

 

Il reste maintenant plusieurs étapes à effectuer, pour rendre l’outil exploitable et disponible au plus près des postes de travail, notamment par la mise à disposition sur des tablettes des images et des détections. La technologie est mûre, le vrai défi pour l’équipe projet est maintenant d’inscrire cette technologie dans le quotidien, de manière accessible et simple d’utilisation.

L’industrie 4.0 a pour vertu de supporter le quotidien des opérateurs et opératrices, ainsi que de l’ensemble des métiers où le numérique apporte un plus. Ce projet d’IA s’inscrit dans cette droite ligne, supportant à la fois les tâches de production et la qualité de nos produits. 

 

Auteur : Alexandre MOEUF - Industry 4.0 Project Manager

Published on 09 Sep 2021 by Stéphane PERES

50th anniversary of our Pessac manufacturing site

Our manufacturing site in Pessac is one of the 12 industrial sites of Exxelia. It has approximately 130 employees. “We produce essential but inexpensive parts, but we produce 50 million a year! And we have a year of visibility on our order books", "We produce parts in complex alloys here, but also our own recipes for insulating ceramics", assures Mickaël Pelé, Director of the Exxelia Pessac factory. This factory was founded in Pessac half a century ago: it is an integral part of the life of the City and the Region, which have actively participated in its development. Perfectly inserted into the local ecosystem, there are numerous interactions with neighboring institutions, laboratories, universities, schools and businesses. The Pessac factory was built in 1971 and inaugurated in September 1972. Its creation was initiated by Jean-Claude Asscher, President of the Tekelec-Airtronic group. Initially dedicated to distribution, the Tekelec-Airtronic group launched into manufacturing under license to then develop and industrialize its own products. Its development followed that of electronics, telecommunications and IT in France and around the world. The group will reach a significant size: in 1992, with 20 companies employing 3,000 people in different countries, its turnover will exceed one billion dollars. The Pessac plant remained associated with the group until the early 2000s.   Here is a retrospective of the event in video:

Exxelia onboard Solar Orbiter

Solar Orbiter, a European Space Agency mission, was launched on an Atlas V rocket 411 (AV-087) from Space Launch Complex 41 at Cape Canaveral Air Force Station at 11:03 p.m. EST on Sunday, Feb. 9 2020. The satellite reached its first working orbit around the Sun, called “halo orbit” and is ready to begin its first scientific observation campaign. The campaign will last six months, during which time the 55 payloads will be turned on one by one and tested before being used to perform scientific observations. Solar Orbiter is a highly complex scientific laboratory. Deploying such a mission is a one-of-a-kind achievement! The mission will take years and is one of the most highly anticipated scientific experiments of our time. And you know what they say: your best work comes when you're up against the toughest challenges. Unfortunately, these challenges aren't only in labs, but also in space. To study the Sun and its activity like never before, scientists are sending a probe into orbit around it. Solar Orbiter will be facing temperatures of up to 500°C, which is usually not survivable for complex equipment. But do you know what's even more challenging than getting data from a 500°C hot solar environment? Getting that data with expensive equipment that doesn't work, because you don't have enough reliable components at your disposal! That's why we, at Exxelia, were so happy when we heard that thousands of our capacitors and magnetics were chosen by the European Space Agency to achieve this mission; we're talking about components that will keep working in those kinds of harsh environments! They will help scientists better understand energy flow and particle acceleration within our own solar system and beyond. Shockingly, the Sun is mostly a mystery. We have some understanding of its composition, but it's unclear how the phenomena we see happen. Solar Orbiter is going to help us get a better idea of what makes the Sun tick by taking some of the most detailed images and observations of our star ever taken. Among the instruments on Solar Orbiter are: a Wide-Angle Imager and a Coronal Imager. Each will provide high-resolution images—an order of magnitude higher than those captured by NASA's Solar Dynamics Observatory—and spectacular views of the Sun's polar regions. The Wide-Angle Imager will capture images in five wavelengths, while the Coronal Imager will use seven wavelengths to observe phenomena that affect the upper layers of the solar atmosphere, such as magnetic fields and plasma flows. Our capacitors and magnetics are critical for stabilizing and powering these instruments on their mission to explore our home star! They need to be able to perform in a very hostile environment with temperatures ranging from -150°C (-238°F) to 500°C (932°F). Temperatures will reach their highest during the closest flybys of the Sun—which will take place as close as 15 million kilometers (about 93 million miles) from its surface. Our space capacitors and magnetics are capable of withstanding such high temperatures. They'll even keep functioning in cryogenic conditions, as low as -150°C (-238°F). These components are also very durable, which makes them perfectly suited for this mission.     Choosing the right capacitors for such a mission was not easy. The requirements and technical constraints were very strict. We had also to support and select the materials that could handle the launch vibrations and the shock of the rocket launching phase, we also had to achieve a very long life and high reliability in order to succeed in the mission. This project proves that our EXXELIA components are incredibly reliable and have nothing to envy to other electronic components on the market. Several other tests have been conducted by ESA in this project such as solar radiation, thermal shock... Exxelia ESA QLP Products Onboard Solar Orbiter : 14,400 CNC chips ceramic capacitors 14,400 CEC chips ceramic capacitors 520 of our CNC stacks ceramic capacitors 470 SESI QPL Inductors 380 MSCI RF Inductors  287 ESA qualified CTC21/E Tantalum Capacitors 50 ESA Film Capacitors PM94

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