Exxelia onboard Solar Orbiter

Exxelia is proud to be onboard Solar Orbiter which carries more than 16,000 of our passives to provide unprecedented insight into how our parent star works !


Solar Orbiter, a European Space Agency mission, was launched on an Atlas V rocket 411 (AV-087) from Space Launch Complex 41 at Cape Canaveral Air Force Station at 11:03 p.m. EST on Sunday, Feb. 9 2020. The satellite reached its first working orbit around the Sun, called “halo orbit” and is ready to begin its first scientific observation campaign. The campaign will last six months, during which time the 55 payloads will be turned on one by one and tested before being used to perform scientific observations.

Solar Orbiter is a highly complex scientific laboratory. Deploying such a mission is a one-of-a-kind achievement! The mission will take years and is one of the most highly anticipated scientific experiments of our time. And you know what they say: your best work comes when you're up against the toughest challenges. Unfortunately, these challenges aren't only in labs, but also in space. To study the Sun and its activity like never before, scientists are sending a probe into orbit around it. Solar Orbiter will be facing temperatures of up to 500°C, which is usually not survivable for complex equipment. But do you know what's even more challenging than getting data from a 500°C hot solar environment? Getting that data with expensive equipment that doesn't work, because you don't have enough reliable components at your disposal! That's why we, at Exxelia, were so happy when we heard that thousands of our capacitors and magnetics were chosen by the European Space Agency to achieve this mission; we're talking about components that will keep working in those kinds of harsh environments! They will help scientists better understand energy flow and particle acceleration within our own solar system and beyond.

Shockingly, the Sun is mostly a mystery. We have some understanding of its composition, but it's unclear how the phenomena we see happen. Solar Orbiter is going to help us get a better idea of what makes the Sun tick by taking some of the most detailed images and observations of our star ever taken.

Among the instruments on Solar Orbiter are: a Wide-Angle Imager and a Coronal Imager. Each will provide high-resolution images—an order of magnitude higher than those captured by NASA's Solar Dynamics Observatory—and spectacular views of the Sun's polar regions. The Wide-Angle Imager will capture images in five wavelengths, while the Coronal Imager will use seven wavelengths to observe phenomena that affect the upper layers of the solar atmosphere, such as magnetic fields and plasma flows. Our capacitors and magnetics are critical for stabilizing and powering these instruments on their mission to explore our home star! They need to be able to perform in a very hostile environment with temperatures ranging from -150°C (-238°F) to 500°C (932°F). Temperatures will reach their highest during the closest flybys of the Sun—which will take place as close as 15 million kilometers (about 93 million miles) from its surface. Our space capacitors and magnetics are capable of withstanding such high temperatures. They'll even keep functioning in cryogenic conditions, as low as -150°C (-238°F). These components are also very durable, which makes them perfectly suited for this mission.

 

 

Choosing the right capacitors for such a mission was not easy. The requirements and technical constraints were very strict. We had also to support and select the materials that could handle the launch vibrations and the shock of the rocket launching phase, we also had to achieve a very long life and high reliability in order to succeed in the mission. This project proves that our EXXELIA components are incredibly reliable and have nothing to envy to other electronic components on the market. Several other tests have been conducted by ESA in this project such as solar radiation, thermal shock...

Exxelia ESA QLP Products Onboard Solar Orbiter :

14,400 CNC chips ceramic capacitors

14,400 CEC chips ceramic capacitors

520 of our CNC stacks ceramic capacitors

470 SESI QPL Inductors

380 MSCI RF Inductors 

287 ESA qualified CTC21/E Tantalum Capacitors

50 ESA Film Capacitors PM94

Published on 17 Jan 2022 by Ali BARI

Space & Military Grade Passives at CMSE - booth # B13 -

CMSE is one of the most recognized conference dedicated to the use of component in military and space systems. As a key supplier of highly reliable passive components, Exxelia will be displaying in booth B13, a wide variety of military and space-qualified capacitors (ceramic, tantalum, film, electrolytic aluminum), wound magnetics solutions and EMI/RFI filters. Two new ranges of MIL-qualified tantalum capacitors: MIL39006/22 & MIL39006/25  The recently introduced ranges of MIL-qualified tantalum capacitors will be showcased on the company booth (B13). MIL 39006/22 and MIL 39006/25 respectively equivalent to CLR79 and CLR81 types feature hermetically sealed cylindrical tantalum cases and axial leads are available in T1, T2 T3 and T4 cases with extended capacitance and voltage ratings. MIL 39006/22 is qualified for voltages from 6V to 125V and provides from 1200µF @ 6V to 56 µF @ 125V. MIL 39006/25 is qualified for voltages from 25V to 125V and delivers from 680µF @ 25V to 82 µF @ 125V. Both ranges combine high energy density with a large operating temperature range of -55°C - +125°C and H vibrations and shocks resistance. Alsic 20G, Aluminum Electrolytic capacitors with large operating temperatures  Alsic 20G is a range of radial leaded aluminum electrolytic capacitors for typical use in military and aerospace high frequency switch-mode power supplies requiring advanced performance under all operating conditions. Alsic 20G operational rated life is 8,000 hours at rated voltage and 105°C, and provides from 330µF @ 500V to 80 000μF @16V. The range features ruggedized design with insulating aluminum case and tin coated leads. With capacitance stability at high temperature, low inductance and impedance, competitive ESR and high ripple current, these capacitors are perfectly adapted for mission-critical applications.  C48X dielectric: NPO and X7R advantages combined Under working voltage, C48X dielectric provides equivalent capacitance values to an X7R material with the advantage of a very low dissipation factor (less than 5.10-4). It can also withstand very high dV/dt, up to 10kV/µs which makes it perfect for pulse and charge/discharge applications for firing units. Exxelia’s C48X capacitors, available from 200V to 5kV with EIA sizes from 1812 to 16080, are ideally suited for power applications where heat dissipation may be detrimental to performances and reliability, such as 400Hz Aircraft, Ignition systems, and Space, or as Precision/filtering capacitance in thermally challenged environment for AC or DC voltage.