Exxelia Ohmcraft Custom Resistors Help Ensure Reliability of Most-Deployed Anti-Tank Missile in the World
ROCHESTER, N.Y., January 28, 2020 — In times of warfare, the reliability of military weapons is absolutely critical to the success of a mission. For nearly a decade, military contractors have leveraged Exxelia Ohmcraft’s custom, high voltage resistors and dividers to ensure product performance in a ...
In times of warfare, the reliability of military weapons is absolutely critical to the success of a mission. For nearly a decade, military contractors have leveraged Exxelia Ohmcraft’s custom, high voltage resistors and dividers to ensure product performance in a variety of military applications, including the FGM-148 Javelin—the most-deployed anti-tank missile in the world.
In a variety of military applications, including the FGM-148 Javelin—the most-deployed anti-tank missile in the world.“Missiles are exposed to extreme climate conditions and often sit idle—sometimes for several years—before they are launched. When that time comes, it is essential for those missiles to perform as expected,” said Eric Van Wormer, Vice President of Exxelia Ohmcraft. “Exxelia Ohmcraft custom resistors are designed to support the rigorous precision and reliability specifications required by military suppliers to withstand the harsh environmental conditions, ensuring that the missile remains fully operational under all circumstances.
Exxelia Ohmcraft performs a full range of military lot acceptance testing (LAT) on resistors as necessary, and works closely with military contractors to meet the design requirements for each particular application. In the case of the FGM-148 Javelin, a small, lightweight form factor was imperative to keep the missiles as lightweight and portable as possible.
Exxelia Ohmcraft’s technology utilizes the proprietary Micropen electronic printing system to “print” precise, narrow, serpentine lines with resistive ink on a ceramic substrate, producing higher performance resistors over a wider range of values on a smaller surface area than is possible with conventional film resistor technology.
New entity, Exxelia Magnetics
This is an internal merger of two innovative, professional and complementary companies both designer and manufacturer of high-end would magnetic components, which have a history of successfully working together for a year. Exxelia Magnetics will have greater scale, breadth and capabilities to compete more effectively in the global marketplace. Exxelia Microspire Microspire was founded in 1978 and became part of Exxelia Group in 2008. Exxelia Microspire has been designing, developing and manufacturing wound components for over 35 years: transformers and inductors, electro-magnets, rotors and stators. Exxelia Microspire has several manufacturing sites, notably newly located low production cost facilities offering competitive solutions. Exxelia Microspire’s know-how includes standard winding technologies: linear (in RM, ETD, EP, EFD, ER, EQ and other formats) and toroid. For harsh environment applications with shock, vibration, and high temperature issues, Microspire offers innovative specific technologies including SESI, TT and CCM. Exxelia Microspire’s qualified technologies, clearly defined design rules and industrial organization provide the platform on which it is able to offer its customers optimal solutions. Exxelia N'Ergy Exxelia N’Ergy (ex N’Ergy) was acquired in 2015 by Exxelia Group. Exxelia N’Ergy designs and manufactures passive specific electromagnetic components in small and medium range: Transformers, Chokes, Sensors (tachometer, gyros, …), Electromagnets.
POWER SOLUTIONS AT PCIM 2017
Magnetic Components based on Adaptive CCM Technology Exxelia designed CCM technology to respond to the growing interest of electronic engineers for inductors and transformers with multiple outputs, high power density and reduced footprint. Qualified for aeronautic and space applications, the CCM product line features terrific robustness. The monolithic design provides high mechanical performance, proven by the successfully testing in accordance with MIL-STD-202 (methods 213 and 204). The series offers five different sizes, allowing optimized component design in a pick-and-place surface mount (SMD) package. Through-hole (TH) packages are also available upon request. The CCM series is particularly flexible with a number of pins options available, from 2×6 pins for the smallest package, up to 2×10. CCM transformers and inductors can operate over a wide temperature range with a minimal temperature of -55° C. The standard thermal grade of the technology is 140° C. Thanks to the technology design, the thermal resistance is 30% lower than standard industrial components. The epoxy molding protecting the winding ensures a lower temperature gradient and a better heat dissipation. Each unit is thoroughly tested with a dielectric withstanding strength of 1,500 VAC. Component materials meet UL 94-V0 rating. Cost-effective Common-mode Chokes Qualified for Aerospace Exxelia designed this extensive and cost-effective range to be an easy commercial (COTS) solution for aerospace, defense, and other high-reliability applications. The TCM series is available in a through-hole package for horizontal or vertical mounting. TCM chokes are offered with inductances from 0.7 mH to 47 mH under rated currents from 0.3 to 4.0 A. Each unit is thoroughly tested with a dielectric withstanding strength of 1,500 VAC. Excellent thermal properties allow the series to operate from -55° C to +125° C. The high mechanical performance of the component materials (all meeting to UL94 V0 rating) makes TCM a perfect fit for aviation, defense and transportation industries.