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EXXELIA at PCIM 2019

Exxelia will exhibit custom design power transformers and inductors as well as capacitors at PCIM in Nuremberg, Germany, from May 7th to 9th 2019 in booth #136.

Notable at Exxelia’s booth #136 will be custom design power transformers & inductors such as: 

FERRITE TRANSFORMER 100kVA-20kHz

This transformer combines high power up to 100kVA, at very high frequency 20kHz, while still providing a weak leakage inductance. Used in an isolated DC/DC converter, its unique morphology made of U and I 126 magnetic circuit improves considerably thermal dissipation while the litz wire winding reduces high frequency losses. Characterized by a primary circuit at 540V / 350Arms and a secondary winding at 270A, this transformer ensures high performance and maximum leakage current reduction.

3 PHASE INDUCTOR 3x5,5mH-9kHz 

Used in a high performance converter, this three-phase common mode choke withstands the highest current up to 580A thanks to the use of copper bar for winding while ensuring a minimal inductance of 1,4mH and filtering the far-reaching noise. This deisgn is characterized by its extreme reliability thanks to its magnetic circuit made of 24 nanocrystalline tores, chosen to guarantee a stable inductance value across the temperature range -30°C to +140°C.

Published on 18 Apr 2019 by Rebecca Charles

Magnetic Components based on Adaptive CCM Technology at APEC – Booth# 653 –

Exxelia will exhibit the CCM series during the Applied Power Electronics Conference at Exxelia’s booth #623 from March 27-30, 2017 in Tampa, FL. Exxelia designed CCM technology to respond to the growing interest of electronic engineers for inductors and transformers with multiple outputs, high power density and reduced footprint. Qualified for aeronautic and space applications, the CCM product line features terrific robustness. The monolithic design provides high mechanical performance, proven by the successfully testing in accordance with MIL-STD-202 (methods 213 and 204). The series offers five different sizes, allowing optimized component design in a pick-and-place surface mount (SMD) package. Through-hole (TH) packages are also available upon request. The CCM series is particularly flexible with a number of pins options available, from 2×6 pins for the smallest package, up to 2×10. CCM transformers and inductors can operate over a wide temperature range with a minimal temperature of -55° C. The standard thermal grade of the technology is 140° C. Thanks to the technology design, the thermal resistance is 30% lower than standard industrial components. The epoxy molding protecting the winding ensures a lower temperature gradient and a better heat dissipation. Each unit is thoroughly tested with a dielectric withstanding strength of 1,500 VAC.  Component materials meet UL 94-V0 rating. Exxelia can evaluate losses and related temperature rise thanks to an in-depth knowledge of CCM technology. Thermal resistance data is available for each package size. Exxelia can also manufacture products in CCM technology according to MIL-STD-981.

Exxelia at Space Tech Expo – Booth #5009

100% invar tuning screws with self-locking system  Invar-36 is a unique Iron-Nickel alloy (64 % Fe / 36 % Ni) sought-after for its very low coefficient of thermal expansion. With 1.1 ppm. K–1 between 0°C and 100°C, Invar-36 is about 17 times more stable than Brass which is the most traditional and common alloy Tuning Elements are made of. The working temperature range in Space is so wide that this property becomes essential for a reliable and stable cavity filter tuning. Self-locking system is a technology commonly used on Tuning Element made of Brass or other soft “easy-to-machine” alloys but is innovative and pretty advanced when applied to hard and tough Invar 36. The design consists of two threaded segments separated by two parallel slots. After cutting both parallel slots, the rotor is compressed in its length in order to create a plastic deformation. Thus, an offset is induced between the two threaded segments which generates a constant tensile stress in the rotor from the moment threaded segments are screwed. High power and high frequency ceramics with the new C48X dielectric Range of high voltage ceramic capacitors based on brand new dielectric material C48X, combining most advantages of NPO and X7R dielectrics. Compared to X7R material, C48X dielectric allows to get the same capacitance values under working voltage with the unrivaled advantage of a very low dissipation factor (less than 5.10–4). Besides, it can also withstand very high dV/dt, up to 10kV/μs, which makes it the solution of choice for pulse and fast charge/discharge applications or firing units. Thus capacitors with C48X dielectric appear to be ideally suited for power applications where heat dissipation may be detrimental to performances and reliability.   Magnetic components based on adaptive CCM technology Exxelia designed CCM technology to respond to the growing interest of electronic engineers for inductors and transformers with multiple outputs, high power density and reduced footprint. Qualified for aeronautic and space applications, the CCM product line features terrific robustness. The CCM technology adapts to most every need, even the harshest environments, including VIGON® resistance. The series offers five different sizes, allowing optimized component design in a pick-and-place surface mount (SMD) package. Through-hole (TH) packages are also available upon request. CCM transformers and inductors can operate over a wide temperature range with a minimal temperature of -55° C. The standard thermal grade of the technology is 140° C. The epoxy molding protecting the winding ensures a lower temperature gradient and a better heat dissipation. Each unit is thoroughly tested with a dielectric withstanding strength of 1,500 VAC.
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