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Exxelia at Space Tech Expo – Booth #5009

Exxelia is exhibiting at Space Tech Expo 2017 in Pasadena, California. From May 23th to 25th at booth # 5009, Exxelia will be showcasing innovative components dedicated to space applications.

100% invar tuning screws with self-locking system 


Invar-36 is a unique Iron-Nickel alloy (64 % Fe / 36 % Ni) sought-after for its very low coefficient of thermal expansion. With 1.1 ppm. K–1 between 0°C and 100°C, Invar-36 is about 17 times more stable than Brass which is the most traditional and common alloy Tuning Elements are made of. The working temperature range in Space is so wide that this property becomes essential for a reliable and stable cavity filter tuning. Self-locking system is a technology commonly used on Tuning Element made of Brass or other soft “easy-to-machine” alloys but is innovative and pretty advanced when applied to hard and tough Invar 36. The design consists of two threaded segments separated by two parallel slots. After cutting both parallel slots, the rotor is compressed in its length in order to create a plastic deformation. Thus, an offset is induced between the two threaded segments which generates a constant tensile stress in the rotor from the moment threaded segments are screwed.

High power and high frequency ceramics with the new C48X dielectric

Range of high voltage ceramic capacitors based on brand new dielectric material C48X, combining most advantages of NPO and X7R dielectrics. Compared to X7R material, C48X dielectric allows to get the same capacitance values under working voltage with the unrivaled advantage of a very low dissipation factor (less than 5.10–4). Besides, it can also withstand very high dV/dt, up to 10kV/μs, which makes it the solution of choice for pulse and fast charge/discharge applications or firing units. Thus capacitors with C48X dielectric appear to be ideally suited for power applications where heat dissipation may be detrimental to performances and reliability.


 

Magnetic components based on adaptive CCM technology

Exxelia designed CCM technology to respond to the growing interest of electronic engineers for inductors and transformers with multiple outputs, high power density and reduced footprint.

Qualified for aeronautic and space applications, the CCM product line features terrific robustness. The CCM technology adapts to most every need, even the harshest environments, including VIGON® resistance. The series offers five different sizes, allowing optimized component design in a pick-and-place surface mount (SMD) package. Through-hole (TH) packages are also available upon request. CCM transformers and inductors can operate over a wide temperature range with a minimal temperature of -55° C. The standard thermal grade of the technology is 140° C. The epoxy molding protecting the winding ensures a lower temperature gradient and a better heat dissipation. Each unit is thoroughly tested with a dielectric withstanding strength of 1,500 VAC.

Published on 27 Apr 2017 by Marion Van de Graaf

Exxelia onboard Solar Orbiter

Solar Orbiter, a European Space Agency mission, was launched on an Atlas V rocket 411 (AV-087) from Space Launch Complex 41 at Cape Canaveral Air Force Station at 11:03 p.m. EST on Sunday, Feb. 9 2020. The satellite reached its first working orbit around the Sun, called “halo orbit” and is ready to begin its first scientific observation campaign. The campaign will last six months, during which time the 55 payloads will be turned on one by one and tested before being used to perform scientific observations. Solar Orbiter is a highly complex scientific laboratory. Deploying such a mission is a one-of-a-kind achievement! The mission will take years and is one of the most highly anticipated scientific experiments of our time. And you know what they say: your best work comes when you're up against the toughest challenges. Unfortunately, these challenges aren't only in labs, but also in space. To study the Sun and its activity like never before, scientists are sending a probe into orbit around it. Solar Orbiter will be facing temperatures of up to 500°C, which is usually not survivable for complex equipment. But do you know what's even more challenging than getting data from a 500°C hot solar environment? Getting that data with expensive equipment that doesn't work, because you don't have enough reliable components at your disposal! That's why we, at Exxelia, were so happy when we heard that thousands of our capacitors and magnetics were chosen by the European Space Agency to achieve this mission; we're talking about components that will keep working in those kinds of harsh environments! They will help scientists better understand energy flow and particle acceleration within our own solar system and beyond. Shockingly, the Sun is mostly a mystery. We have some understanding of its composition, but it's unclear how the phenomena we see happen. Solar Orbiter is going to help us get a better idea of what makes the Sun tick by taking some of the most detailed images and observations of our star ever taken. Among the instruments on Solar Orbiter are: a Wide-Angle Imager and a Coronal Imager. Each will provide high-resolution images—an order of magnitude higher than those captured by NASA's Solar Dynamics Observatory—and spectacular views of the Sun's polar regions. The Wide-Angle Imager will capture images in five wavelengths, while the Coronal Imager will use seven wavelengths to observe phenomena that affect the upper layers of the solar atmosphere, such as magnetic fields and plasma flows. Our capacitors and magnetics are critical for stabilizing and powering these instruments on their mission to explore our home star! They need to be able to perform in a very hostile environment with temperatures ranging from -150°C (-238°F) to 500°C (932°F). Temperatures will reach their highest during the closest flybys of the Sun—which will take place as close as 15 million kilometers (about 93 million miles) from its surface. Our space capacitors and magnetics are capable of withstanding such high temperatures. They'll even keep functioning in cryogenic conditions, as low as -150°C (-238°F). These components are also very durable, which makes them perfectly suited for this mission.     Choosing the right capacitors for such a mission was not easy. The requirements and technical constraints were very strict. We had also to support and select the materials that could handle the launch vibrations and the shock of the rocket launching phase, we also had to achieve a very long life and high reliability in order to succeed in the mission. This project proves that our EXXELIA components are incredibly reliable and have nothing to envy to other electronic components on the market. Several other tests have been conducted by ESA in this project such as solar radiation, thermal shock... Exxelia ESA QLP Products Onboard Solar Orbiter : 14,400 CNC chips ceramic capacitors 14,400 CEC chips ceramic capacitors 520 of our CNC stacks ceramic capacitors 470 SESI QPL Inductors 380 MSCI RF Inductors  287 ESA qualified CTC21/E Tantalum Capacitors 50 ESA Film Capacitors PM94

New Plug&Play filters for datacenters and mission critical facilities

Electronic equipment can leak sensitive information over conducted or radiated electromagnetic emanations, and signals transmitted down unprotected lines can potentially be intercepted. That’s why filters are implemented into systems to prevent EMI disturbances, as TEMPEST filters stop the high frequency EM signals (or noise) emanating inside the secured environment. Exxelia has a long history of manufacturing state-of-the-art electromagnetic interference (EMI) filtering technologies for space, avionic and defense markets. Thanks to this in-depth knowledge, Exxelia came to the conclusion that the installation of a product is as critical as its reliability, especially when shielding continuity and sensitive copper terminals are involved. That’s where Exxelia’s new full range of TEMPEST pluggable filters will save time and spare headaches! The 9260W series is a multi-socket line extension with a built-in 16A Tempest filter (minimum 60dB, from 100KHz to 1GHz), CE qualified according to EM 60950-1 standard. 9260W series Plug&Play solution is available with UK, US and EU standard plugs and can be provided with any other standard plug upon request. In addition, Exxelia completed its offer with the 9259W series of pluggable filters featuring various plug interfaces such as VGA/DVI, USB, Ethernet, Phone, Audio and much more. 9260W series and 9259W series are both fully compliant with EMC expectations and allow considerable time saving and cost-effectiveness. When a standard filter needs to be wired and shielded to each socket one-by-one before carefully re-closing the whole equipment, Exxelia new series can be installed using no special tools and with a smaller footprint. To all people handling sensitive information, a simple plugging operation is now enough to protect their data. Available now, 9259W and 9260W series are fully customizable upon request.
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