Exxelia Ohmcraft Custom Resistors Help Ensure Speed and Accuracy of Automobile Electronics Testing
ROCHESTER, N.Y., July 28, 2020 — Before being sent off to dealerships for sale, automobiles are subject to a series of tests as part of the production process. To keep pace with industry trends and customer demands, today’s cars contain more electronic devices than ever, all of which must be tested ...
For this purpose, manufacturers of automotive testing systems have relied on Exxelia Ohmcraft—a leader in thick-film, high-voltage, high-precision resistor design and manufacturing—for more than 15 years.
This type of automotive testing ensures that all of the vehicle’s electronic components meet the most stringent testing standards, screening out any faulty devices or malfunctions. Tests are often run on multiple electronics simultaneously, increasing the complexity of these testing systems, which utilize precision low-noise chip resistors from Exxelia Ohmcraft for their accuracy and reliability.
“The automotive industry is rapidly changing and evolving, presenting manufacturers with not only new testing challenges, but the pressure to get their products into the market faster,” said Eric Van Wormer, Vice President of Exxelia Ohmcraft. “By leveraging Exxelia Ohmcraft’s custom surface mount resistors, automotive testing manufacturers are able to help their customers—automobile companies—meet the demands of the industry.”
Exxelia Ohmcraft’s technology utilizes the proprietary Micropen electronic printing system to “print” precise, narrow, serpentine lines with resistive ink on a ceramic substrate, producing higher performance resistors over a wider range of values on a smaller surface area than is possible with conventional film resistor technology.
Innovative new products at Electronica - Booth# B5 312 -
Felsic HV, long lifetime and high voltage screw terminal The Felsic HV family of aluminum electrolytic screw terminal capacitors provides great performances in energy density and ultra-long lifetime. For example products can withstand 8 000 hours at 105°C under high values of current which makes them the perfect choice to overcome railway constraints. The family also has one of the lowest ESR for aluminum capacitors, less than 10m0hms in most cases. Products are available for voltages from 160 to 450 Vdc, and offer capacitance values from 1500μF up to 47 000μF. Thus the family is a good compromise between reliability and compacity, with for example 47 000μF @ 160V in a 90x200mm volume. Cost-effective common-mode chokes qualified for aerospace Designed and qualified for aerospace, the TCM series is available in a through-hole package for horizontal and vertical mounting. TCM common-mode chokes are offered with inductances from 0.7 to 47mH under rated currents from 0.3A to 4A, and thoroughly tested by a dielectric withstanding strength at 1500VAC. Their excellent thermal properties allow the TCMs to operate without a hitch from -55°C up to +125°C, which, combined to the high mechanical resistance of the chosen materials (all meeting to UL94 V0 rating) make those products the perfect fit for aviation, defense and transportation industries. Ceramic capacitors based on the new C48X dielectric New range of high voltage ceramic capacitors based on brand new dielectric material C48X, combining most advantages of NPO and X7R dielectrics. Compared to X7R material, C48X dielectric allows to get the same capacitance values under working voltage with the unrivaled advantage of a very low dissipation factor (less than 5.10-4). Besides, it can also withstand very high dV/dt, up to 10kV/μs, which makes it the solution of choice for pulse and fast charge/discharge applications or firing units. Thus capacitors with C48X dielectric appear to be ideally suited for power applications where heat dissipation may be detrimental to performances and reliability. Ultra low ESR, high RF power and high self-resonant frequency The new NHB series is a complete range of MLCC based on NPO dielectric material providing a very high Self Resonant Frequency and limiting the parasite Parallel Resonant Frequencies. The series is available in 1111 size with capacitance ranging from 0.3pF to 100pF. NHB series offers excellent performance for RF power applications at high temperature up to 175°C and at 500 VDC. The lowest ESR is obtained by combining highly conductive metal electrodes and proprietary of new NPO low loss rugged dielectrics. NHB series particularly fits for high power and high frequency applications such as: cellular base station equipment, broadband wireless service, point to point / multipoint radios and broadcasting equipment.
HIGH VOLTAGE CERAMIC CAPACITORS BASED ON BRAND NEW DIELECTRIC MATERIAL
No more compromises between stability and capacitance! The brand new C48X material combines most advantages of NPO and X7R dielectrics, enabling the new high power and high frequency ceramic capacitor range to provide great stability in voltage, high capacitance, great dissipation factor and fast charge/discharge. Miniaturization is a driving need for future electronics pieces of equipment. This evolution, true whatever the application, leads Exxelia Technologies (ex-Eurofarad) to develop a brand new high voltage ceramic capacitors range based on a new dielectric material named C48X, combining most of the advantages of NPO and X7R dielectrics. Compared to X7R material, C48X dielectric allows to get the same capacitance values under working voltage with the unrivaled advantage of a very low dissipation factor (less than 5.10-4). Besides, it can also withstand very high dV/dt, up to 10kV/μs, which makes it the solution of choice for pulse and fast charge/discharge applications. Thus capacitors with C48X dielectric appear to be ideally suited for power applications where heat dissipation may be detrimental to performances and reliability. Exxelia Technologies’ capacitors based on the C48X material have been developed from 200V to 5kV with chip sizes ranging from 1812 to 16080, allowing a maximum capacitance value of 10μF 200V (10 times more than with an NPO ceramic). The standard stacked versions are proposed with a maximum capacitance value of 47μF 200V. Regarding the mounting of these capacitors, many configurations are possible to be compatible either with surface mounting or through-hole mounting. All these versions can be suitable for space use and can be designed in order to avoid any whisker growth risk (10% min lead in all tin-lead alloys used). The introduction of the C48X range in the EPPL (European Space Agency Preferred Parts List) for space is in progress for sizes 0603 to 6560 from 100V to 1kV up to size 1210 and up to 5kV until the size 6560).