Exxelia MIL Wet Tantalum Capacitors M39006/22 now qualified to Level P

Exxelia’s MIL 39006/22 equivalent to CLR79 series is now approved to P-level reliability (0,1% / 1,000 h) for voltage ranges from 6V to 125V with a capacitance value ranging from 1,7µF to 1200µF. Available in T1, T2, T3 and T4 case sizes, these products are housed in a hermetically sealed Tantalum c...


Exxelia MIL Wet Tantalum Capacitors M39006/22 now qualified to Level P

June 24th, 2019 – Paris, France – Exxelia, a French leading global designer and manufacturer of high-rel passive components and sub-systems dedicated to harsh environments, has received the P-Level qualification approval for its Wet Tantalum Capacitors MIL-PRF-39006/22.

Exxelia’s MIL 39006/22 equivalent to CLR79 series is now approved to P-level reliability (0,1% / 1,000 h) for voltage ranges from 6V to 125V with a capacitance value ranging from 1,7µF to 1200µF. Available in T1, T2, T3 and T4 case sizes, these products are housed in a hermetically sealed Tantalum case operating from -55°C to +125°C and are designed to withstand the most stringent environmental constraints.

 FEATURES:

  • Qualified for voltages up to 125V
  • Provides from 1200µF at 6V to 56µF at 125V
  • Highest Energy Density
  • Unlimited shelf life
  • Available with H vibration and shocks
  • Manufactured in France

MIL 39006/22 Level P are now available for order with a 14 weeks lead-time.

Published on 03 Jul 2019 by Rebecca Charles

High Voltage Resistor Selection Checklist

Introduction to High Voltage Resistor Selection Checklist The resistor is the most common and well-known passive electrical component. A resistor is a device connected into an electrical circuit to introduce a specified resistance. The resistance is measured in Ohms. As stated by Ohms Law (E=IR), the current through the resistor will be directly proportional to the voltage across it and inversely proportional to the resistance. Resistors have numerous characteristics that determine their accuracy during use. The performance indices affect the accuracy to a greater or lesser extent depending on the application. Some of these indices are: Tolerance at DC, Temperature Coefficient of Resistance (TCR), Voltage Coefficient of Resistance (VCR), Noise, Stability with respect to Time and Load, Power Rating, Physical Size, and Mounting Characteristics. Resistor networks typically require temperature and voltage tracking performance. Please refer to the application note: Glossary of Resistor Terminology for an expanded explanation of resistor terminology. Selection Requirements 1. Determine the resistance in ohms and watts. 2. Determine the proper physical case size as controlled by voltage, watts, mounting conditions, and circuit design requirements. 3. Select the resistor that meets your needs for type, termination and mounting. Step 1 : Determine the resistance in ohms and watts. Ohm’s Law: E=IR or I=E/R or R=E/I Ohm’s Law, as shown in the above formula, enables one to define the voltage (E), current (I), or resistance (R) when two of the three terms are known. When current and voltage are unknown they must be measured in the model circuit.   Power Law: W=I2R or W=EI or W=E2 /R Watts (power) can be determined from the above formulas that are derived from Ohm’s Law. R is measured in Ohms, E in volts, I in amperes, and W in watts. Watts must be accurately determined before resistor selection. Simply stated any change in voltage or current produces a much larger change in wattage (heat dissipated by the resistor). The effects of relatively small increases in voltage or current must be determined because the increase in wattage may be significant enough to influence resistor selection. As stated in the above formulas the wattage varies as the square of the current or voltage. Allowances should be made for maximum possible voltage. Step 2 : Determine the proper physical case size as controlled by voltage, watts, mounting conditions, and circuit design requirements. Power Rating and Physical Size: A resistor operated at a constant wattage will reach a steady temperature that is determined largely upon the ratio between the substrate size (surface area) and the wattage dissipated. Temperature stabilizes when the sum of the heat loss rates (by radiation, convection, and conduction) equals heat input rate (wattage). The larger the resistor surface area per watt to be dissipated, the greater the heat loss rate and therefore the lower the temperature rise. Free Air Wattage Rating (Maximum Power Rating) is defined as the wattage rating of resistors as established under specified standard conditions. The absolute temperature rise for a specific resistor is roughly related to the area of its radiating surface. It is also dependent upon a number of other factors such as thermal conductivity, ratio of length to width, heat-sink effects of mounting, and other minor factors. The precise temperature limits corresponding to 100% rated wattage are somewhat arbitrary and serve primarily as design targets. Once a wattage rating has been assigned on the basis of an empirical hot spot limit, the verification of its correctness must be established through long term load life test (see Application Note: Life Test Data – High Voltage Chip Resistors) based on performance and stability standards rather than the measurement of hot spot temperature. Step 3 : Select the resistor that meets your needs for type, termination and mounting. ✔ Resistor Selection: Select the most suitable resistor that meets the requirements of the application. OhmCraft resistors are made to your specification. Refer to the appropriate data sheet to determine part number or call OhmCraft for assistance. ✔ Wattage Rating: To allow for the differences between actual operating conditions and the Free Air Wattage Rating it is a general engineering practice to operate resistors at less than the nominal rating. ✔ Voltage Rating: Determine maximum applied (working) voltage that the resistor will be exposed to and select the appropriate package size. ✔ Pulse Operation: When a resistor is operated in a pulse application, the total power dissipated by the resistor is a function of the pulse’s duty cycle. Typically, one will define the number of joules of energy the resistor must dissipate and choose a resistor accordingly. For additional information refer to our Pulse Resistor white paper or contact OhmCraft. ✔ High Frequency: OhmCraft resistors, due to their design and construction, have very low capacitance and are inherently a non-inductive design. For additional information refer to our High Frequency Attributes Application Note. ✔ Military and Other Specification: The special physical operating and test requirements of the applicable industrial or military specification must be considered. Contact OhmCraft for additional information. Effect of the power ratings on components All the components of an electrical apparatus including resistors, capacitors, rectifiers, and semiconductors have their own limitations as to the maximum temperature at which they can reliably operate. The attained temperature in operation is the sum of the ambient temperature plus the temperature rise due to the heat dissipation in the equipment. Ambient Temperature Derating, below defines the percent of full load that power resistors can dissipate as a function of ambient temperature. Temperature Coefficient of Resistance Temperature Coefficient of Resistance (TCR) is expressed as the change in resistance in ppm (0.0001%) with each degree of change in temperature Celsius (C). MIL STD 202 Method 304 is often referenced as a standard for measuring TCR. This change is not linear with temperature. TCR is typically referenced at +25C and changes as the temperature increases or decreases. It can be either a bell or S shaped curve. It is treated as being linear unless very accurate measurements are required, then a temperature correction chart is used. A resistor with a TCR of 100 ppm will change 0.1% over a 10-degree change and 1% over a 100-degree change. An example of a TCR curve can be found in the application note: Glossary of Resistor Terminology. The following formula expresses the rate of change in resistance value per 1 C in a prescribed temperature range. TCR (ppm/°C) = (R-R0)/R0 X 1/(T-T0) X 106 - R: Measured resistance (Ω) at T °C - R0: Measured resistance (Ω) at T0 °C - T: Measured test temperature °C - T0: Measured test temperature °C In the context of a resistor network, this TCR value is called absolute TCR in that it defines the TCR of a specific resistor element. The term TCR tracking refers to the difference in TCR between each specific resistor in the network. Voltage Coefficient of Resistance The Voltage Coefficient of Resistance is the change in resistance with applied voltage. This is entirely different and in addition to the effects of self-heating when power is applied. A resistor with a VCR of 100 ppm/V will change 0.1% over a 10 Volt change and 1% over a 100 Volt change. VCR becomes very important in high Ohmic value resistor (100M Ω and above) where typical VCRs can be greater than 1000 ppm/V to specify the voltage that will be applied. Failing to do this may result in a resistor that will not meet your specification. The rate of change in resistance value per 1 volt in the prescribed voltage range is expressed by the following formula: VCR (ppm/V) = (R0-R)/ R0 X 1/(V0-V) X 106 - R: Measured resistance (Ω) at base voltage - R0: Measured resistance (Ω) at upper voltage - V: Base voltage - V0: Upper voltage In the context of a resistor network, this VCR value is called the absolute VCR in that it defines the VCR of a specific resistor element. The term VCR tracking refers to the difference in VCR between each specific resistor network. Please refer to the application note: Voltage Ratio Tracking and Voltage Coefficient of Resistance. Summary When specifying a resistor, the following parameters MAY be of interest. Please use this chart to help you define the operating characteristics for your specific application. All of them may not important for your specific application. Also, please do not hesitate to contact Ohmcraft for application help. At Exxelia Ohmcraft, our commitment transcends the creation of resistors. We are dedicated to empowering the visionary innovations that define the future of military technology. Our team is poised to collaborate and customize solutions that perfectly align with the evolving needs of military applications. In a landscape where reliability is non-negotiable and precision is imperative, Exxelia Ohmcraft stands as the beacon of unwavering support, fortifying military operations with resilient, high-performance resistors. Download our White Paper   Exxelia Ohmcraft’s sister division, Exxelia Micropen Medical is at the forefront of medical device product development, providing design engineers with unique insights on conceiving and implementing new designs and features. 

MIL 39006-Qualified Wet Tantalum Capacitors

Exxelia has received the M-Level (1.0%/1000h) MIL-PRF-39006/22 and MIL-PRF-39006/25 qualifications approval for its new ranges of wet tantalum capacitors. MIL 39006/22 and MIL 39006/25 respectively equivalent to CLR79 and CLR81 types feature hermetically sealed cylindrical tantalum cases and axial leads. Both ranges are available in all cases:  T1, T2 T3 and T4 with extended capacitance and voltage ratings. MIL39006/22 is qualified for voltages from 6V to 125V and provides from 1200µF @ 6V to 56 µF @ 125V. MIL 39006/25 is qualified for voltages from 25V to 125V and provides from 680µF @ 25V to 82 µF @ 125V. Both ranges combine high energy density with large temperature ranges -55°C up to 125°C and are available with H vibration and shocks features. These state-of-art MIL-qualified wet tantalum capacitors are widely used in avionics applications where high performance and extreme reliability are required. Performance highlights compared to solid tantalum capacitors include more capacitance, higher ripple currents, lower ESR and lower dc-leakage current. “These new ranges introduction leverages our decades of experience in providing high-reliability capacitors for the Military market, and proves Exxelia’s ability to reach the most demanding specifications in terms of product development”, states Exxelia Sales & Marketing VP, Jérôme Tabourel, “We are proud to be part of the few MIL-qualified manufacturers of tantalum capacitors, our flexibility and advantageous lead times will bring new supply perspectives.”  MIL39006/22 and MIL39006/25 are available for order now.