Discover Exxelia's Innovations in High-Reliability Transformers

From portable X-ray machines to satellite constellations, our transformative solutions redefine standards, ensuring optimal performance in the most demanding environments.


High reliability transformers: empowering portable operated X-Ray machines

X-Ray MachineWe supply cutting-edge High Voltage Transformers for Portable/Battery Operated X-ray Machines, catering specifically to electronic engineers. Our dedicated teams meticulously design these transformers, adhering to functional requirements and general package envelopes.

 

 

Exxelia TransformersThe challenges our teams skillfully overcome include crafting a transformer with a compact form factor, ensuring high voltage capabilities, and maintaining impeccable reliability.

 

 

 

 

 

 

 

Dual Active Bridge Transformers Spearhead a 50% Reduction in Power Dissipation and Capacitance for industrial transportation and agricultural vehicles

Agricultural vehiculesWe contribute to the industrial transportation and agricultural vehicle sectors. Our innovative solutions include the integration of Dual Active Bridge Transformers. Currently in progress, our teams are strategically planning to achieve a remarkable reduction of over 50% in power dissipation and capacitance. This ambitious goal will be realized through the implementation of novel winding and core configurations, showcasing Exxelia's unwavering dedication to pushing the boundaries of technology and enhancing the efficiency of electronic systems in Industrial Transportation and Agricultural Vehicles.

 

 

Inside satellite constellations with high voltage solutions

Constellations satelliteWe equips satellite constellations with advanced High Voltage Magnetics. Our solutions address the challenges of small packaging, high voltage requirements, and reliability. Engineered to surpass industry standards, our components ensure optimal performance in compact designs, meeting the unique demands of satellite technology.

 

 

Voltage Toroidal Components for Electronic Warfare ITAR

Electronic Warfare ITARWe provide solutions for electronic warfare ITAR applications, equipping them with high-quality & high voltage assembly of toroids. In addressing the unique challenges posed by such systems, our team excels in delivering compact packages that seamlessly integrate with the stringent size requirements. The components boast remarkable high voltage capabilities, ensuring optimal performance in demanding electronic warfare environments.

 

 

 

Aerospace Transformers: Enhanced Performance in Compact Design

RafaleWe equips Military Aircraft ITAR with quasi-resonant full bridge transformers. Addressing the challenges presented by customers demanding increased output load while maintaining reduced height specifications, our engineering team rose to the occasion. Through innovative design and the implementation of new termination methods, we successfully reduced losses without compromising on the height requirement.

 

 

About Exxelia for electronics magnetics design

Exxelia is specializing in the design and manufacture of magnetics for mission-critical applications in harsh environments. With a strong focus on high reliability, our expertise spans custom magnetics, including transformers and power inductors, tailored to meet unique requirements. Formerly known as RAF Tabtronics, we adhere to stringent standards such as MIL-PRF-27, providing custom solutions for diverse electronic applications.

Published on 29 Mar 2020 by Stephane PERES

Exxelia will integrate a cobot into its manufacturing process

Exxelia has just equipped itself with a cobot (in partnership with the company Cognitive Engines) adapted to the production needs related to the manufacture of RF High Q capacitors. The cobot is a collaborative robot designed to work hand-in-hand with operators. This technology coupled with artificial intelligence (I.A) offers a multitude of advantages including:   Quality improvement: The cobots are equipped with high performance sensors and integrated quality control systems, which allow 100% thorough visual inspection, and guarantee a high level of quality, while adapting to the movements of the operators (no occupational safety risk). Flexibility: Cobots are lightweight and adaptable. This versatility allows them to occupy different positions depending on the needs of the moment. Safety: Cobots are designed to be used in pairs with Exxelia operators and can therefore protect them from dangerous or arduous tasks, which greatly improves the quality of life at work (reduction of repetitive gestures; positive impact on musculoskeletal disorders ). Optimization of operator time: Cobots take care of low value-added tasks and let the operator focus on high-value tasks, which values ​​the contribution of operators.     By collaborating with operators, cobots can improve production quality and accuracy, while ensuring their safety. Industry 4.0 is changing the way businesses operate and the way products are designed, manufactured and delivered. Exxelia is convinced of the importance of Industry 4.0 and is positioning itself to be at the forefront of this transformation.           As a company specializing in the design and manufacture of critical electronic components for industrial applications, Exxelia pays particular attention to maintaining its extensive know-how. Exxelia uses state-of-the-art technologies to ensure the high level of quality that the applications the group serves cannot be without. The group pays particular attention to the coexistence of robotization with the mastery of manual processes held by operators to continue to offer customers the highest quality products, while remaining competitive. Adopting this technology will allow Exxelia to maintain its leadership position in its industry, while improving quality, accuracy, operator safety and production efficiency.