Exxelia Ohmcraft Precision Resistors Help Ensure Reliability of the Powerful Minuteman III Intercontinental-Range Missile
ROCHESTER, N.Y., November 11, 2020 — Intercontinental-range ballistic missiles (ICBM) such as the Minuteman III—the only land-based ICBM missile in service in the U.S.—have the ability to travel more than 5,500 kilometers (3,400 miles) to hit their targets. To ensure the highest possible degree of a...
The United States’ Minuteman III missiles are stored in the Great Plains, lying dormant for years while withstanding the sometimes-harsh environmental conditions. They must be ready for deployment at any given moment, and the Minuteman III boasts nearly 100 percent testing reliability.
“Since first coming into service in 1970, there have been several upgrades to the Minuteman III missile,” said Eric Van Wormer, Vice President of Exxelia Ohmcraft. “To keep the ICBM modernized and ensure its product performance throughout the years, military contractors turned to Exxelia Ohmcraft to develop the custom resistors required to support the missile’s rigorous precision and reliability specifications.”
Exxelia Ohmcraft performs a full range of military lot acceptance testing (LAT) on its resistors to meet the unique design requirements for each particular application. In the case of the Minuteman III, the resistors’ small form factor was crucial to keeping the missile as lightweight as possible.
Exxelia Ohmcraft’s technology utilizes the proprietary Micropen electronic printing system to “print” precise, narrow, serpentine lines with resistive ink on a ceramic substrate, producing higher performance resistors over a wider range of values on a smaller surface area than is possible with conventional film resistor technology.
Exxelia at Space Tech Expo – Booth #5009
100% invar tuning screws with self-locking system Invar-36 is a unique Iron-Nickel alloy (64 % Fe / 36 % Ni) sought-after for its very low coefficient of thermal expansion. With 1.1 ppm. K–1 between 0°C and 100°C, Invar-36 is about 17 times more stable than Brass which is the most traditional and common alloy Tuning Elements are made of. The working temperature range in Space is so wide that this property becomes essential for a reliable and stable cavity filter tuning. Self-locking system is a technology commonly used on Tuning Element made of Brass or other soft “easy-to-machine” alloys but is innovative and pretty advanced when applied to hard and tough Invar 36. The design consists of two threaded segments separated by two parallel slots. After cutting both parallel slots, the rotor is compressed in its length in order to create a plastic deformation. Thus, an offset is induced between the two threaded segments which generates a constant tensile stress in the rotor from the moment threaded segments are screwed. High power and high frequency ceramics with the new C48X dielectric Range of high voltage ceramic capacitors based on brand new dielectric material C48X, combining most advantages of NPO and X7R dielectrics. Compared to X7R material, C48X dielectric allows to get the same capacitance values under working voltage with the unrivaled advantage of a very low dissipation factor (less than 5.10–4). Besides, it can also withstand very high dV/dt, up to 10kV/μs, which makes it the solution of choice for pulse and fast charge/discharge applications or firing units. Thus capacitors with C48X dielectric appear to be ideally suited for power applications where heat dissipation may be detrimental to performances and reliability. Magnetic components based on adaptive CCM technology Exxelia designed CCM technology to respond to the growing interest of electronic engineers for inductors and transformers with multiple outputs, high power density and reduced footprint. Qualified for aeronautic and space applications, the CCM product line features terrific robustness. The CCM technology adapts to most every need, even the harshest environments, including VIGON® resistance. The series offers five different sizes, allowing optimized component design in a pick-and-place surface mount (SMD) package. Through-hole (TH) packages are also available upon request. CCM transformers and inductors can operate over a wide temperature range with a minimal temperature of -55° C. The standard thermal grade of the technology is 140° C. The epoxy molding protecting the winding ensures a lower temperature gradient and a better heat dissipation. Each unit is thoroughly tested with a dielectric withstanding strength of 1,500 VAC.
TCM Series of High-Reliability Common-Mode Inductors
Exxelia designed this extensive and cost-effective range to be an easy commercial (COTS) solution for aerospace, defense, and other high-reliability applications. The TCM series is available in a through-hole package for horizontal or vertical mounting. TCM chokes are offered with inductances from 0.7 mH to 47 mH under rated currents from 0.3 to 4.0 A. Each unit is thoroughly tested with a dielectric withstanding strength of 1,500 VAC. Excellent thermal properties allow the series to operate from -55° C to +125° C. The high mechanical performance of the component materials (all meeting to UL94 V0 rating) makes TCM a perfect fit for aviation, defense and transportation industries. The TCM series of common-mode chokes is designed into circuit boards of a large number of power electronic devices used for a wide range of applications, including switch-mode power supplies and converters, inverters, battery management systems, and chargers. Exxelia’s TCM series fully complies with the requirements of RoHS and REACH.