Larger Batches of High Q-Factor Dielectric Resonators
Exxelia can now produce larger batches of its E7000 series for increased cost-effectiveness. Designed for high-end filters where Q-factor is critical, especially in space or military applications, the E7000 series of dielectric resonator features tremendous properties.
Dielectric resonators are designed to replace resonant cavities in microwave functions such as filters and oscillators. Exxelia with the support of ESA and CNES developed the E7000 series that provides a narrow bandwidth with smaller size. E7000 is Ba-Mg-Ta materials based that combines an ultra-high Q-factor and the possibility to get all the temperature coefficients upon request. E7000 features the high-performance requested for space use in the frequency range from 5 to 32 GHz, and guarantees up to Qxf > 250 000 at 10GHZ.
Being one of the few manufacturers producing its own raw materials, Exxelia perfectly masters the production of dielectric resonators. Induced by the success of this new range, the company is now able to provide larger batches (up to 20kg of powder) of its E7000 series while keeping the exact same product properties, resulting in opportunities for cost-effective volume fabrication.
Typical applications for the E7000 series: Satellite multiplexing filter devices, radio links for communication systems (LMDS), military radars.
Exxelia at Space Tech Expo – Booth #5009
100% invar tuning screws with self-locking system Invar-36 is a unique Iron-Nickel alloy (64 % Fe / 36 % Ni) sought-after for its very low coefficient of thermal expansion. With 1.1 ppm. K–1 between 0°C and 100°C, Invar-36 is about 17 times more stable than Brass which is the most traditional and common alloy Tuning Elements are made of. The working temperature range in Space is so wide that this property becomes essential for a reliable and stable cavity filter tuning. Self-locking system is a technology commonly used on Tuning Element made of Brass or other soft “easy-to-machine” alloys but is innovative and pretty advanced when applied to hard and tough Invar 36. The design consists of two threaded segments separated by two parallel slots. After cutting both parallel slots, the rotor is compressed in its length in order to create a plastic deformation. Thus, an offset is induced between the two threaded segments which generates a constant tensile stress in the rotor from the moment threaded segments are screwed. High power and high frequency ceramics with the new C48X dielectric Range of high voltage ceramic capacitors based on brand new dielectric material C48X, combining most advantages of NPO and X7R dielectrics. Compared to X7R material, C48X dielectric allows to get the same capacitance values under working voltage with the unrivaled advantage of a very low dissipation factor (less than 5.10–4). Besides, it can also withstand very high dV/dt, up to 10kV/μs, which makes it the solution of choice for pulse and fast charge/discharge applications or firing units. Thus capacitors with C48X dielectric appear to be ideally suited for power applications where heat dissipation may be detrimental to performances and reliability. Magnetic components based on adaptive CCM technology Exxelia designed CCM technology to respond to the growing interest of electronic engineers for inductors and transformers with multiple outputs, high power density and reduced footprint. Qualified for aeronautic and space applications, the CCM product line features terrific robustness. The CCM technology adapts to most every need, even the harshest environments, including VIGON® resistance. The series offers five different sizes, allowing optimized component design in a pick-and-place surface mount (SMD) package. Through-hole (TH) packages are also available upon request. CCM transformers and inductors can operate over a wide temperature range with a minimal temperature of -55° C. The standard thermal grade of the technology is 140° C. The epoxy molding protecting the winding ensures a lower temperature gradient and a better heat dissipation. Each unit is thoroughly tested with a dielectric withstanding strength of 1,500 VAC.
MIL 39006-Qualified Wet Tantalum Capacitors
Exxelia has received the M-Level (1.0%/1000h) MIL-PRF-39006/22 and MIL-PRF-39006/25 qualifications approval for its new ranges of wet tantalum capacitors. MIL 39006/22 and MIL 39006/25 respectively equivalent to CLR79 and CLR81 types feature hermetically sealed cylindrical tantalum cases and axial leads. Both ranges are available in all cases: T1, T2 T3 and T4 with extended capacitance and voltage ratings. MIL39006/22 is qualified for voltages from 6V to 125V and provides from 1200µF @ 6V to 56 µF @ 125V. MIL 39006/25 is qualified for voltages from 25V to 125V and provides from 680µF @ 25V to 82 µF @ 125V. Both ranges combine high energy density with large temperature ranges -55°C up to 125°C and are available with H vibration and shocks features. These state-of-art MIL-qualified wet tantalum capacitors are widely used in avionics applications where high performance and extreme reliability are required. Performance highlights compared to solid tantalum capacitors include more capacitance, higher ripple currents, lower ESR and lower dc-leakage current. “These new ranges introduction leverages our decades of experience in providing high-reliability capacitors for the Military market, and proves Exxelia’s ability to reach the most demanding specifications in terms of product development”, states Exxelia Sales & Marketing VP, Jérôme Tabourel, “We are proud to be part of the few MIL-qualified manufacturers of tantalum capacitors, our flexibility and advantageous lead times will bring new supply perspectives.” MIL39006/22 and MIL39006/25 are available for order now.