Magnetic Components based on Adaptive CCM Technology at APEC – Booth# 653 –
Exxelia will exhibit innovative ranges of wound magnetic components at 2017 Applied PowerElectronics Conference, Tampa, FL, from March 27-30. Notable at Exxelia’s booth #623, will be products based on the highly customizable Chameleon Concept Magnetics (CCM) Technology. The CCM technology adapts to ...
Exxelia will exhibit the CCM series during the Applied Power Electronics Conference at Exxelia’s booth #623 from March 27-30, 2017 in Tampa, FL.
Exxelia designed CCM technology to respond to the growing interest of electronic engineers for inductors and transformers with multiple outputs, high power density and reduced footprint.
Qualified for aeronautic and space applications, the CCM product line features terrific robustness. The monolithic design provides high mechanical performance, proven by the successfully testing in accordance with MIL-STD-202 (methods 213 and 204).
The series offers five different sizes, allowing optimized component design in a pick-and-place surface mount (SMD) package. Through-hole (TH) packages are also available upon request. The CCM series is particularly flexible with a number of pins options available, from 2×6 pins for the smallest package, up to 2×10.
CCM transformers and inductors can operate over a wide temperature range with a minimal temperature of -55° C. The standard thermal grade of the technology is 140° C. Thanks to the technology design, the thermal resistance is 30% lower than standard industrial components. The epoxy molding protecting the winding ensures a lower temperature gradient and a better heat dissipation. Each unit is thoroughly tested with a dielectric withstanding strength of 1,500 VAC. Component materials meet UL 94-V0 rating.
Exxelia can evaluate losses and related temperature rise thanks to an in-depth knowledge of CCM technology. Thermal resistance data is available for each package size. Exxelia can also manufacture products in CCM technology according to MIL-STD-981.
INNOVATIVE LOW PASS FILTERS
Low-pass filter solutions are mainly used for EMI suppression in electronics systems. Exxelia Technologies (ex-Eurofarad), part of Exxelia Group, has developed several ranges of miniature filters with different low-pass configuration (C, L, Pi, T, 2xPi, 2xL and 2xT) mainly intended to protect electronic equipment from interferences. Exxelia Technologies produces sophisticated filters assembling Exxelia Group’s manufactured ceramic capacitors (X7R/ NPO) with ferrite inductors or winding cores in a shielding case. This solution’s main benefits are performance, reliability and optimal traceability. Considering a filter in a shielding case implies a good metallic package to insure high shielding performances with attenuation up to 10 GHz. Among options, Exxelia offers glass sealing, steel or kovar package using tin, silver or gold plating treatments to withstand any thermally or mechanically challenged applicaiton. Exxelia offers innovative EMI suppression filter solutions providing great shielding performance including the FC030 feedthrough mounted on shielding enclosure and FCM030 series designed to prevent EMI on printed circuit board. FC030 series is feedthrough filter allowing to prevent not only EMI conduction but also EMI radiation on power supply or data signals designs up to 200V. FC030 insertion loss can be 20dB at 1MHz to reach 70dB up to 10 GHz. FC030 series is extremely performant on low frequencies applications. On the other hand, FC030 can offer very low capacitance values starting from 5pF allowing to protect high bandwidth data signals. Operating temperature from -55C° up to +175C°. FC030 series is ESA qualified. FCM030 features same design and performances’ as FC030 and is intended for surface mount devices. FCM030 is packaged in full metallic silver plated allowing optimal contact with ground plane that improves the interferences flow to the ground. The series particularly fit for amplifiers, radars, sensitive HMI, accurate measuring.
NEW INVAR TUNING ELEMENTS WITH SELF-LOCKING SYSTEM
Working frequencies in Space applications are shifting to Ka, Ku or even Q band, while cavity filters are undergoing the general trend towards miniaturization: this context calls for a much more precise and stable tuning element now offered by Exxelia Temex, daughter company of Exxelia, through their last innovative and unrivalled solution to incorporate a self-locking system into their Invar Tuning Elements. Invar-36 is a unique Iron-Nickel alloy (64 % Fe / 36 % Ni) sought-after for its very low coefficient of thermal expansion. With 1.1 ppm. K–1 between 0°C and 100°C, Invar-36 is about 17 times more stable than Brass which is the most traditional and common alloy Tuning Elements are made of. The working temperature range in Space is so wide that this property becomes essential for a reliable and stable cavity filter tuning. Self-locking system is a technology commonly used on Tuning Element made of Brass or other soft “easy-to-machine” alloys but is innovative and pretty advanced when applied to hard and tough Invar 36. The design consists of two threaded segments separated by two parallel slots. After cutting both parallel slots, the rotor is compressed in its length in order to create a plastic deformation. Thus, an offset is induced between the two threaded segments which generates a constant tensile stress in the rotor from the moment threaded segments are screwed.